Furnace & Heating

Glass Furnace

The melting tank that holds glass at working temperature, day and night, for the whole life of the studio.

GatheringHigh temperature
Glass Furnace diagram
Specifications
Melt capacity20 - 250 kg
Maximum temperature1450 °C
Working temperature1100 - 1200 °C
Heating ramp rate2 - 5 °C / min
Controlled zones3 (crown, sidewall, base)
Supply380 V three phase, 12 - 45 kW
Expected crucible life8 - 12 months of daily use
InsulationAlumina fibre board plus castable refractory

Compatible glass types

Soda-lime Borosilicate Lead crystal

Compatibility assumes the tool is rated for the working temperature of that glass family. Check the maker's documentation before use.

Overview

A studio furnace is a refractory chamber wrapped in insulation, holding one or more crucibles of molten glass at a steady 1100-1200 °C. It is the single largest investment in a hot shop and the one piece of equipment that is expected to run continuously for months. Most small studios run a day tank: it is brought up to temperature in the morning and idled overnight, which saves a great deal of energy but puts the crucible through a thermal cycle every single day.

Safety notes
  • The exterior shell still radiates enough heat to burn skin on contact even when the interior reads 1150 °C. Treat every surface as hot.
  • Never open the gathering port and lean in. The radiant load at the port will scorch exposed skin in under a second and can ignite loose clothing.
  • Molten glass at working temperature behaves like very thick honey and sticks to skin while it burns. It cannot be shaken off.
  • Run extraction whenever the port is open. Furnace gases and metal oxide fumes are a respiratory hazard, not just a smell.

Using it well

Practical guidance
  • Bring the furnace up to temperature slowly after any rebuild. A ramp faster than 3 °C per minute will crack a cold crucible.
  • Keep a log of the standing temperature. A slow drift upward usually means the thermocouple is failing, not that the glass is hotter.
  • Never add cold cullet to a nearly empty crucible. Pre-warm it on the furnace crown first.
  • Check the exhaust hood airflow monthly. A partially blocked duct quietly turns the studio into an unsafe room.

What to look for

  • Three independently controlled heating zones for even melt
  • Front gathering port sized for a 25 mm blowpipe
  • Removable crown for crucible changes
  • K-type thermocouple per zone with an external readout
  • Drip tray and glass catch below the gathering port
High temperature tool

This tool operates in or near the working range of molten glass. Read the safety notes above before first use, and never work with it without eye protection, heat-resistant gloves and working extraction.

Related

Tools used alongside the glass furnace

Crucible diagram
Hot

Crucible

The refractory pot that actually holds the molten glass inside the furnace.

Gathering
Glory Hole diagram
Hot

Glory Hole

A reheating chamber that brings a cooling piece back to working temperature without touching the main furnace.

Shaping / Blowing
Annealing Oven diagram

Annealing Oven

A front-loading chamber for bringing finished pieces down through the annealing range under control.

Annealing
Kiln Controller diagram

Kiln Controller

The programmer that executes a ramp-and-hold schedule and holds the furnace to it.

Annealing

See the furnace & heating workflow

Read the category overview, or jump into the 3D Studio to see these tools applied to a live piece.

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