Furnace & Heating

Kiln Controller

The programmer that executes a ramp-and-hold schedule and holds the furnace to it.

Annealing
Kiln Controller diagram
Specifications
Program segments8 - 30
Ramp rate range0.1 - 20 °C / min
Soak duration0 - 99 hours per segment
Control loopPID with autotune
Alarm outputs3 relay, high and deviation
Sensor typeType K or Type S thermocouple

Compatible glass types

Soda-lime Borosilicate Lead crystal

Compatibility assumes the tool is rated for the working temperature of that glass family. Check the maker's documentation before use.

Overview

A kiln controller reads the thermocouple, compares it with the setpoint you programmed, and switches the elements to hold the curve. What separates a good controller from a cheap one is not the display but the loop: a well-tuned PID holds the annealing soak within a degree or two, which is exactly the margin that decides whether a thick piece survives.

Safety notes
  • A controller failure with a closed relay will overheat the chamber. Always use an independent over-temperature cut-out.
  • Do not run a schedule unattended unless the kiln has its own mechanical high limit.

Using it well

Practical guidance
  • Autotune the loop with the kiln loaded as it will normally be used. An empty autotune is misleading.
  • Verify the thermocouple against a known reference once a year.
  • Write down the schedule on paper as well as in memory. Controllers lose their programs at the worst moment.

What to look for

  • Multi-segment ramp and soak programming
  • Deviation alarm that flags a failing element
  • Cold junction compensation for accurate low-temperature reads
  • Manual override with a hard-wired safety limit
Related

Tools used alongside the kiln controller

Glass Furnace diagram
Hot

Glass Furnace

The melting tank that holds glass at working temperature, day and night, for the whole life of the studio.

Gathering
Crucible diagram
Hot

Crucible

The refractory pot that actually holds the molten glass inside the furnace.

Gathering
Glory Hole diagram
Hot

Glory Hole

A reheating chamber that brings a cooling piece back to working temperature without touching the main furnace.

Shaping / Blowing
Annealing Oven diagram

Annealing Oven

A front-loading chamber for bringing finished pieces down through the annealing range under control.

Annealing

See the furnace & heating workflow

Read the category overview, or jump into the 3D Studio to see these tools applied to a live piece.

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